Foil na Copper da Taguwar Tagulla: Cikakken Nazari daga Tsarin Samarwa zuwa Yanayin Aikace-aikace

A fagen sarrafa kayan aikin ƙarfe, “tsare tagulla"da"tagulla tsiri"Ana amfani da sharuɗɗan fasaha akai-akai. Ga waɗanda ba masu sana'a ba, bambanci tsakanin su biyun na iya zama kamar harshe ne kawai, amma a cikin samar da masana'antu, wannan bambancin ya shafi zaɓin kayan aiki, hanyoyin aiwatarwa, da aikin samfurin ƙarshe. Wannan labarin yana nazarin bambance-bambancen mahimmancin su daga mahimman ra'ayi guda uku: matakan fasaha, tsarin samarwa, da aikace-aikacen masana'antu.

1. Ma'aunin Kauri: Dabarar Masana'antu Bayan Madaidaicin 0.1mm

Ta fuskar kauri,0.1mmshine muhimmin layin rarrabuwar kawuna tsakanin igiyoyin jan karfe da foils na jan karfe. TheHukumar Fasaha ta Duniya (IEC)ma'auni yana bayyana a sarari:

• Tafiyar Copper: Ci gaba da birgima kayan jan ƙarfe tare da kauri0.1mm
• Takardun Tagulla: Ultra-bakin ciki kayan jan karfe tare da kauri<0.1mm

Wannan rarrabuwa ba ta sabani ba amma ta dogara ne akan halayen sarrafa kayan aiki:
Lokacin da kauri ya wuce0.1mm, Kayan yana samun daidaituwa tsakanin ductility da ƙarfin injiniya, yana sa ya dace da aiki na biyu kamar stamping da lankwasawa. Lokacin da kauri ya faɗi ƙasa0.1mm, Hanyar sarrafawa dole ne ta matsa zuwa daidaitaccen mirgina, indaingancin surface da kauri uniformityzama alamomi masu mahimmanci.

A cikin samar da masana'antu na zamani, al'adatagulla tsirikayan yawanci sun bambanta tsakanin0.15mm da 0.2mm. Misali, insabon makamashi abin hawa (NEV) baturan wuta, 0.18mm electrolytic jan karfe tsiriana amfani dashi azaman albarkatun ƙasa. Ta fiye da20 wucewa na daidaitaccen mirgina, a ƙarshe ana sarrafa shi zuwa ultra-bakin cikitsare tagulladaga6 zuwa 12 μm, tare da kauri haƙuri na± 0.5μm.

2. Maganin Sama: Bambance-bambancen Fasaha Wanda Aiki ke Kokawa

Daidaitaccen Jiyya don Taguwar Copper:

1. Tsabtace Alkali – Yana kawar da ragowar mai
2. Ƙaunar chromate – Forms a0.2-0.5 mm Layer
3. Bushewa da Siffata

Ingantattun Magani don Foil na Copper:

Baya ga hanyoyin tsiri na jan ƙarfe, foil ɗin jan ƙarfe yana jurewa:

1. Electrolytic Degreasing - Amfani3-5A/dm² yawa na yanzua50-60 ° C
2. Nano-Level Surface Roughing – Sarrafa darajar Ra tsakanin0.3-0.8 m
3. Maganin Silane Anti-Oxidation

Waɗannan ƙarin hanyoyin aiwatar da subuƙatun amfani na musamman na ƙarshe:
In Ƙirƙirar Hukumar Gudanarwa (PCB)., Tagulla foil dole ne ya zama ahaɗin matakin matakin kwayoyintare da guduro substrates. Ko daragowar mai-matakin micronzai iya haifarwadelamination lahani. Bayanai daga manyan masana'antun PCB sun nuna hakanelectrolytic degreased jan karfe tsareingantakarfin kwasfa da kashi 27%kuma yana ragewaasarar dielectric da 15%.

3. Matsayin Masana'antu: Daga Raw Material zuwa Kayan Aiki

Tagulla tagullahidima a"Masu kawo kayan asali"a cikin sarkar samar da kayayyaki, galibi ana amfani da su a:

• Kayan Wuta: Transformer windings (0.2-0.3mm kauri)
• Masu Haɗin Masana'antu: Tashoshin gudanarwa (0.15-0.25mm kauri)
• Aikace-aikace na Gine-gine: Rufaffiyar yadudduka masu hana ruwa ruwa (0.3-0.5mm kauri)

Sabanin haka, foil ɗin tagulla ya samo asali zuwa wani"Material aiki"wanda ba zai iya maye gurbinsa ba a:

Daukebaturan wutaa matsayin misali, tagulla foil lissafi10-15%na kudin kayan tantanin halitta. Kowanne1μm ragewaa cikin kauri yana ƙaruwaƙarfin ƙarfin baturi da 0.5%. Wannan shine dalilin da ya sa shugabannin masana'antu ke soCATLsuna tura kauri mai kauri zuwa4 μm.

4. Juyin Halittar Fasaha: Haɗin kan Iyakoki da Nasarar Aiki

Tare da ci gaba a kimiyyar kayan aiki, iyakar gargajiya tsakanin jan karfe da tagulla tana canzawa a hankali:

1. Tarin Tagulla Mai Bakin Karfi: 0.08mm "quasi-foil" samfuroriyanzu ana amfani dasugarkuwar lantarki.
2. Rukunin Rubutun Tagulla: 4.5μm jan karfe + 8μm polymer substrateyana samar da tsarin "sanwici" wanda ke karya iyakokin jiki.
3. Tarin Tagulla Mai Aiki: Tagulla masu rufaffiyar carbon suna buɗewasabbin iyakoki a cikin faranti biyu na man fetur.

Waɗannan sababbin abubuwa suna buƙatarmafi girma samar matsayin. A cewar babban mai samar da tagulla, ta amfani dafasahar sputtering magnetrondon hadadden tagulla na jan karfe ya ragujuriya na yanki da kashi 40%kuma ya ingantalankwasawa rayuwar gajiya da sau 3.

Kammalawa: Darajar Da Ke Bayan Tazarar Ilimi

Fahimtar bambanci tsakanintagulla tsirikumatsare tagullayana da mahimmanci game da fahimtar"yawanci zuwa qualitative"canje-canje a cikin kayan aikin injiniya. Daga0.1mm kauri bakin kofakumicron-matakin saman jiyyakumananometer-sikelin dubawa iko, kowane ci gaban fasaha yana sake fasalin yanayin masana'antu.

A cikinzamanin tsaka tsaki na carbon, wannan ilimin zai yi tasiri kai tsayegasa na kamfania cikin sabbin kayan aikin. Bayan duk, a cikinwutar lantarki masana'antu, a0.1mm rata a fahimtazai iya nufin wanidukkan tsararrun bambancin fasaha.