An cire wutar lantarki (ED)takardar jan ƙarfeshine ginshiƙin da ba a iya gani a cikin na'urorin lantarki na zamani. Siraran siraran sa, ƙarfin sarrafawa mai yawa, da kuma kyakkyawan yanayin watsawa sun sa ya zama dole a cikin batirin lithium, PCBs, da na'urorin lantarki masu sassauƙa. Sabanin haka, ba kamar sauran na'urorin lantarki ba.takardar jan ƙarfe da aka naɗe, wanda ya dogara da nakasar injiniya,ED jan ƙarfe foilAna samar da shi ta hanyar adana sinadarai ta hanyar amfani da na'urar lantarki, wanda ke cimma iko da matakin atomic da kuma keɓance aiki. Wannan labarin ya bayyana daidaiton da ke bayan samarwa da kuma yadda sabbin hanyoyin ke canza masana'antu.
I. Samarwa Mai Daidaito: Daidaito a Injiniyan Lantarki
1. Shiri na Electrolyte: Tsarin Nano da aka Inganta
Tushen electrolyte ya ƙunshi jan ƙarfe sulfate mai tsarki (80–120g/L Cu²⁺) da sulfuric acid (80–150g/L H₂SO₄), tare da ƙara gelatin da thiourea a matakan ppm. Tsarin DCS na zamani suna sarrafa zafin jiki (45–55°C), yawan kwarara (10–15 m³/h), da pH (0.8–1.5) daidai gwargwado. Ƙarin abubuwa suna shaƙa a cikin cathode don jagorantar samuwar hatsi nano da hana lahani.
2. Tsarin Foil: Daidaiton Atomic a Aiki
A cikin ƙwayoyin lantarki masu amfani da titanium cathode rolls (Ra ≤ 0.1μm) da kuma anodes na ƙarfe, wutar lantarki ta DC 3000–5000 A/m² tana tuƙa ajiyar ion na tagulla a saman cathode a cikin yanayin (220). Kauri na foil (6–70μm) ana daidaita shi daidai ta hanyar saurin birgima (5–20 m/min) da daidaitawar halin yanzu, wanda ke cimma ±3% na sarrafa kauri. Mafi siririn foil zai iya kaiwa 4μm—1/20 na kauri na gashin ɗan adam.
3. Wankewa: Wurare Masu Tsabta da Ruwan Tsarkakakken Ruwa
Tsarin kurkurawa mai matakai uku yana cire duk sauran datti: Mataki na 1 yana amfani da ruwa mai tsarki (≤5μS/cm), Mataki na 2 yana amfani da raƙuman ultrasonic (40kHz) don cire alamun halitta, kuma Mataki na 3 yana amfani da iska mai zafi (80–100°C) don busarwa ba tare da tabo ba. Wannan yana haifar datakardar jan ƙarfetare da matakan iskar oxygen <100ppm da ragowar sulfur <0.5μg/cm².
4. Ragewa da Marufi: Daidaito zuwa Micron na Ƙarshe
Injinan yankewa masu sauri tare da sarrafa gefen laser suna tabbatar da jure faɗin a cikin ±0.05mm. Marufi na hana iskar shaka tare da alamun danshi yana kiyaye ingancin saman yayin jigilar kaya da ajiya.
II. Keɓancewa na Gyaran Fuska: Buɗe Aiki na Musamman a Masana'antu
1. Maganin Rufe Jiki: Ƙaramin Anchoring don Inganta Haɗin Jiki
Maganin Nodule:Rufin bugun jini a cikin maganin CuSO₄-H₂SO₄-As₂O₃ yana ƙirƙirar ƙusoshin 2–5μm a saman foil ɗin, yana inganta ƙarfin mannewa zuwa 1.8–2.5N/mm—wanda ya dace da allunan da'ira na 5G.
Ragewar Ciwon Jiki Mai Sau Biyu:Ƙwayoyin jan ƙarfe na micro- da nano-scale suna ƙara faɗin saman da kashi 300%, wanda ke inganta mannewar slurry a cikin anodes na batirin lithium da kashi 40%.
2. Rufe Aiki: Sulke Mai Girman Kwayoyin Halitta Don Dorewa
Zane na Zinc/Tin:Layin ƙarfe mai tsawon 0.1–0.3μm yana ƙara juriyar fesa gishiri daga awanni 4 zuwa 240, wanda hakan ya sa ya zama abin da ake buƙata don amfani da na'urorin batirin EV.
Rufin Alloy na Nickel-Cobalt:Matakan nano-grain masu pulse-plated (≤50nm) suna samun taurin HV350, suna tallafawa substrates masu lanƙwasa don wayoyin komai da ruwanka masu naɗewa.
3. Juriyar Zafin Jiki Mai Tsanani: Rabuwa da Matsanancin Hali
Rufin Sol-gel SiO₂-Al₂O₃ (100–200nm) yana taimakawa wajen hana iskar shaka a zafin 400°C (haɗarin iskar shaka <1mg/cm²), wanda hakan ya sa ya dace da tsarin wayar sararin samaniya.
III. Ƙarfafa Manyan Yankunan Masana'antu Uku
1. Sabbin Batir Masu Amfani da Makamashi
Faifan CIVEN METAL mai girman 3.5μm (≥200MPa tensile, ≥3% tsawo) yana ƙara yawan kuzarin batirin 18650 da 15%. Faifan da aka huda (30–50% porosity) yana taimakawa wajen hana samuwar lithium dendrite a cikin batirin da ke da ƙarfi.
2. PCBs na zamani
Foil ɗin da ba shi da inganci sosai (LP) mai ɗauke da Rz ≤1.5μm yana rage asarar sigina a cikin allon wave na milimita 5 na 5 da 20%. Foil ɗin da ba shi da inganci sosai (VLP) mai ɗauke da ƙarewar da aka yi wa juyi (RTF) yana tallafawa ƙimar bayanai na 100Gb/s.
3. Lantarki masu sassauƙa
An rufeED jan ƙarfe foil(≥20% tsawo) wanda aka yi wa ado da fina-finan PI yana jure wa lanƙwasa sama da 200,000 (radius 1mm), yana aiki a matsayin "kwarangwal mai sassauƙa" na kayan da aka sawa.
IV. CIVEN METAL: Jagoran Keɓancewa a cikin ED Copper Foil
A matsayin wani abu mai natsuwa a cikin takardar jan ƙarfe ta ED,CIVEN METALya gina tsarin masana'antu mai sauri, mai sassauƙa:
Laburaren Nano-Ƙari:Haɗaɗɗun ƙarin abubuwa sama da 200 waɗanda aka tsara don ƙarfin juriya mai yawa, tsawaitawa, da kwanciyar hankali na zafi.
Samar da Foil Mai Jagoranci ta AI:Sigogi da aka inganta ta hanyar AI suna tabbatar da daidaiton kauri ±1.5% da kuma daidaiton ≤2I.
Cibiyar Kula da Fuskar Gida:Layuka 12 na musamman waɗanda ke ba da zaɓuɓɓuka sama da 20 da za a iya gyarawa (ƙara, shafa, da kuma shafa).
Ƙirƙirar Farashi:Maido da sharar gida a cikin layi yana haɓaka amfani da jan ƙarfe da ba a sarrafa ba zuwa kashi 99.8%, yana rage farashin foil na musamman da kashi 10-15% ƙasa da matsakaicin kasuwa.
Daga sarrafa raga ta atomic zuwa daidaita aikin macro-scale,ED jan ƙarfe foilyana wakiltar sabon zamani na injiniyan kayan aiki. Yayin da sauyin duniya zuwa ga samar da wutar lantarki da na'urori masu wayo ke ƙaruwa,CIVEN METALyana jagorantar wannan gagarumin aiki tare da tsarin "ƙirƙirar aikace-aikacen atomic daidai + kirkire-kirkire" - wanda ke tura masana'antar China ta zamani zuwa saman sarkar darajar duniya.
Lokacin Saƙo: Yuni-03-2025