Takardar jan ƙarfe da aka naɗeyana taka muhimmiyar rawa a cikin masana'antu masu ci gaba kamar da'irori na lantarki, sabbin batirin makamashi, da kariyar lantarki. Aikinsa da amincinsa ana ƙaddara su ne ta hanyar daidaiton tsarin kera shi da kuma daidaitawar da aka saba da shi. Wannan labarin ya bincika cikakken tafiyar samarwa ta na'urar da aka yi birgima.takardar jan ƙarfedaga mahangar ƙwararru kuma yana bayyana yadda yake ƙarfafa masana'antu na zamani ta hanyar mafita na musamman.
I. Tsarin Masana'antu Mai Daidaito: Daidaita Daidaito da Inganci
1. Simintin Tagulla: Mafarin Tsarkakakken Tsarinsa da Tsarinsa
Ta amfani da jan ƙarfe mai ƙarfi mai ƙarfi (≥99.99%), ana narkar da kayan a cikin injin daskarewa kuma a ci gaba da jefa su cikin ingots mai kauri 100-200mm. Ana sarrafa saurin sanyaya sosai don tabbatar da cewa hatsi masu laushi da daidaito da kuma hana tsagewa yayin birgima.
2. Mirgina Mai Zafi: Mataki Na Farko A Rage Kauri
Ana yin amfani da injin niƙa mai juyi zuwa 5-10mm a zafin 700-900°C ta amfani da injin niƙa mai juyi. Man shafawa mai juyi yana rage lalacewar na'urar birgima kuma yana rage damuwa a cikin siminti, yana shimfida harsashin birgima daidai.
3. Tsaftacewa: Tsaftacewa da Kunna Fuskar
Ana amfani da cakuda sinadarin nitric-sulfuric acid (10-15% na yawan sinadarin) don cire iskar shaka. Sannan ana amfani da maganin goge fuska ta hanyar electro-polishing don rage tsatsa a saman fata (Ra) zuwa ƙasa da 0.2μm, wanda hakan ke tabbatar da ingancinsa wajen ƙara birgima.
4. Daidaito na Nadawa: Cimma Daidaito na Matakin Micron
Yawan na'urorin da ke birgima da sanyi suna rage jan ƙarfe zuwa 0.1–0.2mm. Tare da injinan niƙa masu ƙarfi da ma'aunin kauri na laser (±2μm daidai), bambancin kauri yana kasancewa cikin 1%. Ana sarrafa ƙarfin birgima da tashin hankali a hankali don hana tsagewar gefen.
5. Naɗewar Foil: Ƙirƙirar saman da ba su da sirara sosai
Masana'antar sarrafa foil na zamani suna amfani da daidaita ƙananan gibin da kuma shafa man shafawa a fuska don cimma kauri na 9–90μm. Kammalawar saman ta wuce matakin ISO 1302 12, wanda ya dace da aikace-aikacen tasirin fata mai yawan mita 5G.
6. Rage mai: Mataki na ƙarshe don Tsabtace Fuskar
Tsaftacewar ultrasonic tare da rage man shafawa na alkaline (pH 11–13) yana cire ragowar mai. Ana sarrafa ragowar carbon a ƙasa da 5mg/m², wanda ke samar da tushe mai tsabta don maganin saman.
7. Ragewa da Marufi: Daidaiton Masana'antu tare da Ingancin Kyau
Ruwan wukake masu lu'u-lu'u suna da juriyar faɗin ±0.1mm. Ana sanya samfuran a cikin fim ɗin hana iskar shaka kuma ana adana su a cikin yanayin da yanayi ke sarrafawa (25±2°C, ≤70% RH) don tabbatar da jigilar kaya mai ɗorewa.
II. Tsarin Sarrafawa: Inganta Ayyukan Musamman na Masana'antu
1. Rufewa: Keɓance Halayen Inji
Mai Taushi Mai Zafi (O):An haɗa shi a zafin 400–600°C a ƙarƙashin yanayin H₂/N₂ na tsawon awanni 2–4. Ƙarfin tauri yana raguwa zuwa 200–250MPa kuma tsayinsa yana ƙaruwa zuwa 25–40%, wanda ya dace da lanƙwasawa mai ƙarfi na da'irar lanƙwasa.
Mai Taurin Kai (H):Yana riƙe ƙarfin aiki mai tauri (400–500MPa), yana tabbatar da daidaiton girma ga abubuwan da ke cikin IC.
2. Maganin Fuskar Sama: Haɓaka Aiki
Rage nauyi:Sinadarin da ke lalata ƙwayoyin halitta yana samar da ƙusoshin 1–2μm, yana ƙara mannewa da resin zuwa 1.5N/mm ko fiye—yana magance matsalolin wargajewa a cikin allunan 5G.
Rufin Nickel/Tin:Rufin 0.1–0.3μm yana ba da juriya ga tsatsa 10×, wanda ya dace da tabs ɗin batirin EV.
Shafi Mai Zafin Jiki Mai Tsayi:Nano-coating na Zn yana kiyaye daidaiton foil a zafin jiki na 300°C, yana biyan buƙatun wayoyi na sararin samaniya.
III. Ƙarfafa Manyan Masana'antu ta hanyar Ƙirƙirar Tsarin Aiki
Lantarki:An haɗa foil ɗin 9μm tare da roughening yana ba da damar faɗin layin allon HDI ƙasa da 12μm, yana ƙarfafa rage girman wayar salula.
Batirin EV:Foil mai laushi mai tsayin ≥20% yana jure lanƙwasa kunne sama da 3000, wanda ke ƙara aminci ga fakitin batirin.
Kariyar EMI:An yi amfani da foil ɗin da aka yi da nickel wajen kariyar 120dB a 10GHz, wanda ya dace da tsarin cibiyar bayanai.
IV. CIVEN METAL: Saita Ma'auni a cikin Maganin Tagulla na Musamman
A matsayin shugaba a cikintakardar jan ƙarfe da aka naɗemasana'antu,CIVEN METALya ƙirƙiro tsarin samarwa mai sassauƙa wanda ke haɗa hanyoyin da aka daidaita tare da keɓancewa na zamani:
Bita mai tsafta sosai da kuma sarrafa MES suna ba da damar kauri da kuma lanƙwasa ±2μm ≤1I.
Tanderun da za a iya shiryawa don yin aiki da su suna iya ɗaukar umarni na musamman har guda 20 a lokaci guda.
"Laburaren maganin saman" na mallakar mutum ya haɗa da nau'ikan roughening guda 12 da zaɓuɓɓukan electroplating guda 8, tare da zagayowar amsawa na awanni 72.
Inganta tsari da kuma samo kayayyaki da yawa suna rage farashin foil na musamman da kashi 15-20% idan aka kwatanta da matsakaicin kasuwa.
Daga ingots na sikelin milimita zuwa foil mai siriri, kera foil ɗin jan ƙarfe da aka naɗe rawa ce ta kimiyyar abu da injiniyan daidaito. Yayin da juyin juya halin 5G da makamashi ke ci gaba, kamfanoni ne kawai da suka haɗa daidaiton daidaito tare da keɓancewa mai zurfi za su iya ci gaba.CIVEN METALyana jagorantar wannan sauyi, yana taimakawa kasar Sintakardar jan ƙarfemasana'antu sun hau kan sarkar darajar duniya.
Lokacin Saƙo: Nuwamba-19-2025